All Zegul products are manufactured using the latest, highest quality materials and techniques available.
This very versatile construction is built using vacuum technology, which ensures the best weight/strength ratio. This material lay-up increases durability and stiffness of the kayak, absorbing even less energy during paddling and withstanding the most challenging environments. All carbon/aramide built kayaks are equipped with sandwich reinforced keel area – ensuring scratch and impact strength. Hull and deck are joined using internally both fiberglass and carbon taping, externally a very robust aramide taping. All decks are built in sandwich construction.
Zegul Kayaks built with this method are finished with a clear carbon hull, which takes years of experience to be done correctly. This production method combines vacuum infusion technology with high performance properties of marine grade epoxy resin and several types of carbon fiber, carbon/aramide and glass multiaxial fabrics to create the very high-end product. These kayaks are even more versatile than the regular carbon/aramide construction built kayaks using full sandwich lay-up in the kayak hulls. Decks are built out of sandwich construction reinforced with carbon/aramide technology.
This method combines the good properties of the ABS material in the hull and fiberglass technology in the deck lay-up. In this production method the hulls are thermoformed giving the kayak a higher scratch resistant surface, reinforced with the great experience of the composite industry. The decks are built out of fiberglass materials combined with sandwich construction. This production method is one of the innovations of the industry giving the paddler a very durable performance orientated product!
Vacuum infusing, which we use in Zegul production, is one of the most advanced construction methods used in the composite industry.This production method ensures the best strength/weight ratio possible. Here we are combining the high-performance properties of marine grade epoxy resin with several types of carbon fibre, carbon/aramide and glass fabrics to create very high-end products with smooth and clear carbon look.
For smaller components we use light RTM production method. This method has been securing us the high interpretation rate in our products. This method ensures a high rate of production.
We use 2 different constructions in Zegul production – A-CORE and 3D C-CORE.
We use only one of the best hatch covers on the market (1 pilt)
We use only one of the best retractable skegs on the market (1 pilt)
Several skeg control systems available! (1 pilt)